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Aore Laser | Analysis of Power Decline Causes in Long-Term Use of Laser Cutting Machines

2025-04-29

During prolonged operation of fiber laser cutting machines, issues such as reduced cutting speed and diminished precision often arise. The decline in power stems from multiple critical factors. Aore Laser provides a detailed breakdown below.

1. Focal Position Optimization for Laser Cutting Machines
The focal position significantly impacts cutting precision, particularly the diameter of the focal spot. Maintaining an ultra-fine focal spot is essential for creating narrow, clean cuts. Aore Laser emphasizes that the focal spot diameter correlates positively with the focal depth of the lens—smaller focal depths yield smaller spot diameters, ensuring stable cutting performance and consistent laser cutting machine power output.

Tube Laser cutting machine

2. Nozzle Distance Adjustment in Laser Cutting Machines
The distance between the nozzle and workpiece directly affects power efficiency. Excessive distance wastes kinetic energy, while insufficient spacing weakens the ability to disperse molten debris. A 0.8mm gap is generally optimal. For uneven surfaces, fiber laser cutting machines utilize real-time height adjustment systems to maintain consistent nozzle-to-workpiece alignment during operation.

3. Speed-Power Relationship in Laser Cutting Machines
Cutting speed is proportional to the power of fiber laser cutting machines. Cutting quality depends not only on beam quality but also on the characteristics of the focusing system. The size of the focused beam critically influences cut quality. Proper speed control is vital for sustaining both power stability and cutting precision in industrial laser cutting machines.

4. Assist Gas Management for Laser Cutting Machine Efficiency
Gas type and pressure significantly impact power performance. While compressed air or inert gases are standard, Aore Laser advises reducing pressure when processing thick materials or operating at low speeds to prevent edge frosting—a key measure for maintaining laser cutting machine power and cut quality.

5. Laser Generator Maintenance in Cutting Systems
If other factors are ruled out, inspect the laser generator—the core component of laser cutting equipment. External optical paths require regular maintenance. Power decline after extended operation is inevitable; timely servicing of the laser source and optics can restore cutting capacity to factory specifications.

Laser cutting machine

6. Material Compatibility with Laser Cutting Machine Performance
Workpiece properties, dimensions, and thickness also contribute to power degradation. Routine maintenance and proactive identification of power decline causes are essential for extending the service life of industrial fiber laser cutting machines.


By addressing these laser cutting machine power loss factors—from focal calibration to gas parameter optimization—users can significantly enhance equipment longevity. For specific solutions like laser cutting machine power recovery techniques or fiber laser cutting machine maintenance schedules, follow Aore Laser for expert insights and product knowledge.